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Novel Hydrothermal Cathode Nanoparticle Synthesis Method for Fast-Charging Batteries

Engineering & Physical Sciences
Energy, Earth, & Environmental
Battery & Fuel Cells
Industrial Processes & Manufacturing
Additive & Subtractive Manufacturing
Materials/Chemicals
Metals/Alloys
Nanomaterials
College
College of Engineering (COE)
Researchers
Kim, Jung Hyun
Sayre, Jay
Singavarapu, Lakshmi Surag
Yap, Jun Wei
Licensing Manager
Randhawa, Davinder
614-247-7709
randhawa.40@osu.edu

T2024-398

The Need
Current lithium iron phosphate (LFP) cathode materials suffer from poor electronic conductivity and limited lithium-ion diffusion, especially under high-rate charging conditions. These limitations hinder the performance of lithium-ion batteries (LiBs) in demanding applications such as electric vehicles (EVs), where fast charging and high power output are critical. Existing synthesis methods often require post-processing steps like milling, which add cost and complexity without fully addressing performance bottlenecks.

The Technology
This invention, developed by OSU researchers, introduces a one-step, alcohol-assisted hydrothermal synthesis method for producing nano-sized LFP and LMFP cathode particles. By incorporating organic solvents such as ethanol or isopropyl alcohol into the hydrothermal process, the method precisely controls particle size and morphology, enhancing lithium-ion diffusion. Post-synthesis carbon coating further improves electronic conductivity. The result is a high-performance cathode material with superior rate capability and thermal stability, suitable for next-generation energy storage systems.

Benefits/Advantages
One-step synthesis: Eliminates the need for secondary milling or processing.
Enhanced rate performance: Nano-sized particles reduce lithium diffusion distance.
Improved conductivity: Carbon coating boosts electronic transport.
Eco-friendly and cost-effective: Uses abundant, non-toxic materials.
Versatile solvent system: Tunable morphology via organic solvent selection.

Patent application filed